All-in-one power solution optimises hydraulic services in the field

Case study: Hansa-Flex

All-in-one power solution optimises hydraulic services in the field.

Hydraulic service work often demands a variety of specialised equipment for repairs and maintenance — many requiring 230 V power, while also relying on a powerful 12 V output.

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Hansa-Flex in Belgium offers hydraulic services directly at the customer’s location.

Their fully equipped service van is fitted with the advanced LPS II power supply from Clayton Power, providing seamless access to both 230 V and 12 V power.

Christian Malais from Hansa-Flex shares, "With the LPS, I can work throughout the entire day without any interruptions."

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Hansa-Flex goes green

Hansa-Flex has equipped their service vehicle with solar panels on the roof, taking a step towards sustainability. The LPS features an integrated solar regulator, making it easy to connect and use energy from the panels. The input from the solar panels can be conveniently monitored through the LPS display, ensuring optimal performance.

95kg

Saved payload

330hrs

Annual saved engine idling

429litres

Annual saved fuel

1145kg/CO2

Annual carbon reduction

Estimated power requirement	Locations / time	Wh
Work lights & warning lights	3 x 60 min.	400
Compressor*	3 x 30 min.	1,200
Peeling machine and cutting machine	3 x 10 min.	400
Pressing machine*	3 x 10 min.	250
Charging tool batteries	3 x 30 min.	500
Microwave oven	1 x 2 min.	50
Total power consumption per working day		2,800

*Electrical equipment requires extra power at start-up. The LPS II 3000 is built to deliver it.

Flexibility to work everywhere

Hansa-Flex frequently operates in locations with no access to external power sources. In the past, they were dependent on power provided by the client. "Now, I can work completely independently, without any issues," says Christian Malais, highlighting the newfound freedom and efficiency.

Workflow:
3 operations at 3 different locations.

Driving:
To and from the work area, as well as between locations.
= Total approx. 2 hours per day.

Estimated charging:

The total driving generates

charging per day: 2400 Wh

Top 3 benefits for Hansa-Flex

1. Sufficient power for the entire workday

Hansa-Flex now enjoys uninterrupted power for the entire workday, eliminating any concerns about running out of energy during tasks.

2. Independence from client power sources

Previously dependent on client-supplied power, Hansa-Flex can now work completely independently, enhancing flexibility and efficiency on every job.

3. Continuous charging of equipment

With automatic charging, all necessary equipment is always ready to use, ensuring a smooth workflow throughout the day.

Hydraulic tools powered by LPS and solar panels

Hydraulic services often demand a variety of specialised equipment for repairs and maintenance, many of which require 230 V power. On site, Christian Malais uses several essential tools, including a peeling machine, cutting machine, and hydraulic hose pressing machine. These devices are automatically charged by the LPS and the solar panels, ensuring continuous operation.Safety remains a top priority. The LPS also powers the 12 V warning light, keeping the worksite visible and secure.

Equipping service vehicles for greater efficiency

Ibe Deryckere from Moduvan, the company responsible for outfitting Hansa-Flex’s service vehicles, notes that there is an increasing demand for varied lighting solutions in these vehicles.The LPS from Clayton Power, equipped with a powerful 3000 W inverter and a 2 kWh lithium battery, enables the seamless operation of essential tools and lighting, as well as additional conveniences like a coffee machine and microwave oven.

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LPS II 230V & 12V power supply with li-ion battery

The Power Solution

1x LPS II 30001x IoT modem2x Solar panels1x Remote1x Supercharger1x Mounting bracket

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Proof in the field